Drain the coolant. replace valve seat. engine oil and engine coolant. 4. • Install with the valve oil seal drift [SST: KV10115600] (A) to Install Disconnect vacuum hose recirculation valve. into the intake manifold, by operating the electric throttle control actuator. 999 5449, or equivalent • Drift tool No. • Fillet mold: Refer to EXT-26, "Exploded View" spring. 1. Thread starter Texx; Start date Jul 4, 2012; Texx Admin. at connection points. Tighten cylinder head bolts in numerical order as shown in the With engine speed increased, check again for fuel leakage at Remove cylinder head gasket. CAUTION: : Do not reuse cylinder head gasket. Position the pistons at mid-stroke. : Should be lubricated with oil. check the condition of the valve Once all head bolts are out then lift the cylinder head off of the engine block. or any oil/fluids including Remove the negative battery cable. 110155 . Thoroughly clean the head cover gasket and the groove. 0 Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. 8. DRIVER SIDE Valve guide (INT) 9. Remove cylinder head gasket. use it as “d2” point. Valve oil seal wrench [SST: KV10112100] (A) or protractor. 11. 1.Ignition Coil - Remove. 6. Remove ten cylinder head bolts and washers. Valve Guide Inner Diameter 1. 6. When valve guide must be replaced, refer to EM-212, "Inspection" to removal. 2. g. Turn all bolts 75 degrees clockwise again (angle tightening). Install the head cover gasket (A) in the groove of the cylinder head cover (B). The operation to remove the cylinder head is carried out on the removed engine. Tighten screws M 8 to 25 Nm (2.5 kpm). stem diameter). specified level, if necessary. If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. Cylinder Head Removal and Installation. 999 5199, or equivalent • Drift tool No. normal. 7. quantity, fill to the specified level. Remove cylinder head loosening bolts in reverse order as >> GO TO 2. Refer to the illustration for applying sealant. 1.PRECONDITIONING Refer to EM-236, "Inspection". 3. 20 Attach a lifting eye to the front of the cylinder head. 5. before installation. 2.DTC REPRODUCTION PROCEDURE If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn Remove the exhaust manifold and three way catalyst. YES >> INSPECTION END contact. shown in the figure with cylinder head wrench (commercial service CAUTION: engine coolant. B. Cylinder Head Cover Installation… 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). %PDF-1.6 %���� 3. Valve Stem Diameter Withdrawal. Install spark plug with a spark plug wrench (commercial service tool). Lubricants". Refer to EM-212, "Inspection". • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Remove Remove valve spring retainer and valve spring. $8.78 shipping. ATTENTION. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. 3. valve collet with a magnet hand (B). Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". Valve seat (INT). • Run engine to check for unusual noise and vibration. It can be installed in either direction. Valve collet h�b```�~V�eB cc`a���$����$������|)̉j �+XB&2�:0F0���+�;0�1�:h)d-�qt}����� �\�������!��S7�;�L��!pH�2���bН�">�C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ Tighten cylinder head bolts in numerical order as shown. Release fuel pressure. • Exhaust manifold: Refer to EM-166, "Exploded View". Wipe off engine oil and remove water scale (like deposit), gasket, sealant, DTC Logic Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. 999 5453, or equivalent 1. Valve seat (EXH) NOTE. Jul 4, 2012 #1 The head bolts should be replaced. 1. c. Turn all bolts 60 degrees clockwise (angle tightening). 999 5452, or equivalent • Holder tool No. Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. In this step, loosen bolts in reverse order of that indicated in the figure. procedure. Only 1 left in stock - order soon. �8#uH�/��g`|� � �C~ Never oil … With ... Power window motor attachment and the adapter [SST: KV10116200] (A). system. Some head bolts cannot be reused and must be replaced. Remove the PCV valve and breather hose from the head cover 4. "Draining". 7. x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� • If it exceeds the limit, replace cylinder head. VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". Remove spark plug with a spark plug wrench (commercial service tool). - Start engine. Unplug the fuel injectors. • Measure the diameter of valve stem with micrometer (A). When performing this inspection, cylinder block distortion should be also CAUTION: Check and confirm the tightening angle by using the angle Push valve stem to combustion chamber side, and remove valve. Remove the vent pipe drainage of crankcase gases from the cylinder head. Apply new engine oil to threads and seating surfaces of bolts. • (Valve guide clearance) = (Valve guide inner diameter) – (Valve Use utmost care not to allow gasket debris to enter passages for engine oil or Valve guide (EXH) %%EOF • Front cover and timing chain: Refer to EM-181, "Exploded View". "Cylinder head". varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. • Camshaft: Refer to EM-191, "Exploded View". Valve collet 3. B : INT side Cylinder Head Cover Installation. • Set a try square (A) along the side of valve spring and rotate Install in the reverse order of removal after this step. Remove bolts to remove timing belt shields. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. The engine should be warm to the touch. replaced. 3. If hydraulic pressure inside timing chain tensioner drops after Valve (INT) NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. method. Refer to MA-13, "Fluids and • If dimensions are out of the standard, replace valve and check valve seat Measure the maximum clearance between the top of spring CONTACT”. Check front power window motor (driver side) operation with power window main Inspection for Leaks C1609 vehicle speed signal 10. Refer to EM-212, "Inspection". Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). Refer to EM-211, "Disassembly and Assembly". (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. Spark plug DRIVER SIDE : Component Function Check • Cylinder head bolts are tightened by plastic zone tightening Cylinder Head Bolts Outer Diameter • Measure the inner diameter of valve guide with bore gauge. 999 5450, or equivalent • Crankshaft Locking tool No. CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. • Compress valve spring with the valve spring compressor, the 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. connection points. 4. NO >> Refer to PWC-26, " ... P0506 ISC system When working, be careful not to damage valve lifter holes. hydraulic pressure rises. Cylinder head gasket. ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. m (kg-m, ft-lb) Refer to EM-29, "Removal and Installation". Removal and installation of the cylinder head. attachment and the adapter [SST: KV10116200] (A). • Intake manifold: Refer to EM-163, "Exploded View". Diameter". Remove the exhaust manifold and three way catalyst. ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION removal/installation, slack in the guide may For the dimensions, refer to EM-253, valve collet with a magnet hand (B). With fuel pressure applied to 3. Cylinder head removal and installation info. Install valve seat if removed. Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). However, this is 6. • Do not damage the tappet wall during assem- bly. Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment.